Training a cow horse is an essential part of equestrian discipline, and a flag is a crucial tool in this process. While professional mechanical flags offer excellent functionality, their high cost, often starting around $1,500, can be a barrier for many. Fortunately, a functional and economical alternative can be built at home for less than $200, offering a viable solution for horse trainers on a budget. This guide details how to construct a homemade mechanical flag, inspired by plans shared by the late AQHA exhibitor Charles Padilla.
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Building Your Own Mechanical Flag
This project is suitable for individuals comfortable with basic electrical work and who possess some practical DIY skills. Safety is paramount, especially when working with electricity. While this homemade flag is highly functional, it’s important to note that it may not offer the same versatility or power as high-end professional models.
Materials and Tools
You will need common tools such as a screwdriver, hammer, pliers, drill, saw, and a pocket knife.
Shopping List:
- 12-volt lantern battery
- 10 ft. roll of galvanized hanger iron
- 16 gauge electrical wire
- Wire splice connectors
- Reverse-polarity controller with remote
- 3-inch hose clamp
- 12-volt 600-RPM high-torque electric geared motor
- Scrap wood and fasteners
- Two 3-inch pulleys
- 16-inch plastic toolbox
- 325 feet of polypropylene mason string
- Fabric scrap and safety pins for the flag
Optional for Mobile Standards:
- One 80 lb. bag of concrete
- T-post (cut in half and capped for safety)
- Two plastic buckets
- Strapping or wire
Construction Steps
The core mechanism of the flag will be housed within a 16-inch plastic toolbox. This choice also provides convenient storage for the remote, string, and flag when not in use.
- Motor Installation: Cut a hole in the bottom of the toolbox large enough for the motor shaft to pass through. Mount the motor securely inside the toolbox using scrap wood, screws, and the hose clamp. Attach one of the pulleys to the motor shaft.
- Controller and Wiring: Secure the reverse-polarity controller to the toolbox. Wire the controller to the motor.
- Battery Setup: Use the hanger iron and screws to secure the 12-volt battery within the toolbox. Connect the battery to the reverse-polarity controller, which in turn connects to the motor. Safety Note: Always disconnect the battery when the flag is not in use.
- Reverse Polarity Controller: Ensure you are using a reverse-polarity controller. This is crucial as it allows the flag mechanism to move back and forth. Many controllers come with their own remote, eliminating the need for programming. Consider adding a wrist strap to the remote for easier handling.
- Motor Speed: The 600 RPM motor is adequate for a slow trot. For faster speeds, a more powerful motor and modified pulleys will be necessary.
Creating the Standards
The standards are stationary posts between which the flag will operate. If you don’t have existing structures like arena walls or portable panels, T-posts set in concrete within plastic buckets offer a mobile solution. Ensure the tops of the T-posts are capped for safety. The pulley on the far side will be attached to one of these standards.
Final Assembly
- Set Up Standards: Install your chosen standards. If using T-posts, pour concrete into the plastic buckets and embed the capped T-posts.
- Install Toolbox and Pulley: Position the toolbox housing the motor and attach the second pulley to the designated standard.
- Stringing the Flag: Loop the polypropylene mason string through both pulleys. Decide on the desired operational length for your flag setup; 50-80 feet is typically sufficient.
- Attach the Flag: Create a flag from a fabric scrap and attach it to the end of the string using safety pins.
Once assembled, your DIY mechanical flag is ready for use. This project provides an accessible and affordable way to incorporate a valuable training tool into your equestrian practice, similar to how experienced trainers utilize traditional horse training methods.
Integrating a Mechanical Flag into Training
A mechanical flag simulates the movement of cattle, helping horses develop calmness and responsiveness. When introducing the flag, start with slow movements and gradually increase the speed and complexity. Ensure your horse understands that the flag is not a threat. You can find further insights into effective training techniques by exploring resources on horse trainer Bob Avila or the methodologies of John Lyons horse training.
Consistent practice with the mechanical flag can significantly improve a horse’s focus and obedience, making them more reliable in various equestrian disciplines. For those looking to understand the nuances of different training approaches, studying lyons horse trainer techniques can offer additional perspectives.
Remember, the goal is to build confidence and skill in your horse. Always prioritize safety and observe your horse’s reactions to adjust your training accordingly. The use of tools like a mechanical flag for horse training is a testament to innovative approaches in horsemanship.
